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Computer Aided Design of Axial Piston Machines Having a Roller Piston Bearing

Received: 24 November 2014     Accepted: 26 November 2014     Published: 27 December 2014
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Abstract

Swashplate axial piston machines are simple, compact and low price. This simplicity is at the expense of piston transverse forces which limits machine characteristics. The aim of this study is to propose more effective developed design using roller piston bearing. Ball bearing was proposed to reduce transverse forces acting on the piston end of the axial piston machines. The proposed roller bearing design will provide line contact bearing between roller and cam contour compared to point contact of ball bearing arrangement. The roller runs on a flat surface contour formed on the swashplate which is simpler in manufacturing process. The sliding friction between swashplate and slipper is replaced by a rolling friction between roller and runway of cam surface contour. Results show the feasibility of the developed design. The proposed design promises to increase the pressure limitation of the ball bearing arrangement. Parameters such as piston displacement, cam action angle are the same for both roller and ball piston bearing. A comparison analysis was also performed between two alternative cam contours, sinusoidal and linear piston displacement. The selection criterion was based on piston transverse torque. Results show that sinusoidal piston displacement is much better choice than the linear one.

Published in International Journal of Mechanical Engineering and Applications (Volume 3, Issue 1-2)

This article belongs to the Special Issue Advanced Fluid Power Sciences and Technology

DOI 10.11648/j.ijmea.s.2015030102.14
Page(s) 24-29
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2014. Published by Science Publishing Group

Keywords

Roller Bearing, Ball Bearing, Swashplate, Axial Piston, Transverse Forces, Tribological Contact

References
[1] Hubertus Murrenhoff, “Grundlagen der Fluidtechnik teil 1: Hydraulik, Umdruck zur Vorlesung, ,” Shaker Verlag GmbH, Germany (2005).
[2] A. Schenk, M. Zecchi, and M. Ivantysynova, “Accurate Prediction of Axial Piston Machine Performance Through a Thermoelastohydrodynamic Simulation Model,” In: ASME Symp. FPMC (2013) 2013-4456.
[3] Stefan Gels and Hubertus Murrenhoff, “Simulation of the lubricating film between contoured piston and cylinder, International Journal of Fluid Power IJFP,” Vol. 11. No. 2 (2010) 15-24.
[4] Hubertus Murrenhoff and Stephan Sharf, Wear and Friction of ZRCG-Coated Pistons of Axial Piston Pumps, International Journal of Fluid Power IJFP,” Vol. 7. No. 3 (2006) 13-20.
[5] Monika Ivantysynova and Jonathan Baker, “Power Loss in the Lubricating Gap between Cylinder block and Valve Plate of Swash Plate Type Axial Piston Machine,” International Journal of Fluid Power IJFP, Vol. 10. No. 2 (2009) 29-44.
[6] Yeh-Sun Hong, Sang-Yul Lee, Sung-Hun Kim, Hyun-Sik Lim, “Improvement of the low-speed friction characteristics of a hydraulic piston pump by PVD-coating of TiN,” Springer, Journal of Mechanical Science and Technology (KSME Int. J.), Vol. 20 No. 3, (2006) 358-365.
[7] Sang-Yul Lee and Yeh-Sun Hong, “Effect of CrSiN thin film coating on the Improvement of the Low-Speed Torque efficiency of Hydraulic Piston Pump,” Science Direct, Surface &Coatings Technology 202 (2007) 1129-1134.
[8] J.M. Bergada D. Davies, S. Kumar, J. Watton, “The Effect of Oil Pressure and Temperature on Barrel Film Thickness and Barrel Dynamics of an Axial Piston Pump,” Springer, Mechanica, (2011)
[9] S. Kumar, J. Bergada, J. Watton, “Axial piston pump grooved slipper analysis by CFD simulation of three-dimensional NVS equation in cylindrical coordinates, Elsevier,” Computers & Fluids, 38, (2009) 648-663.
[10] J. Bergada, J. Watton, J. Haynes, D. Davies, “The Hydrostatic/Hydrodynamic Behaviour of an Axial Piston Pump Slipper with Multiple Lands,” Springer, Mechanica, 45, (2010) 585-602.
[11] XU Bing, ZHANG JunHui and YANG HuaYong, “Investigation on structural optimization of anti-overturning slipper of axial piston pump,” Sci China Tech Sci, 55, (2012) 3010-3018, doi: 10.1007/s11431-012-4955-x.
[12] Andrew Schenk and Monika Ivantysynova, “A transient fluid structure interaction model for lubrication between the slipper and swashplate in axial piston machines,” The 9th International Fluid Power Conference, 9. IFK, March 24-26, Aachen, Germany, (2014)
[13] John D. North, Reciprocating pistons for pumps and motors, United States Patient Office, US 3356037A, (1967).
[14] Christian Spielvogel, Axial piston machines having a swashplate design. United States Patient Office, US 2012/0279387 A1, (2012).
[15] Yong Kwun Lee, Soo Jun Lee and Hyeon Min Lee, Micro Compressor. United States Patient Office, US 8,727,742 B2, (2014).
Cite This Article
  • APA Style

    Mohamed Elashmawy, Abdulaziz Alghonamy, Isam Elbadawi. (2014). Computer Aided Design of Axial Piston Machines Having a Roller Piston Bearing. International Journal of Mechanical Engineering and Applications, 3(1-2), 24-29. https://doi.org/10.11648/j.ijmea.s.2015030102.14

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    ACS Style

    Mohamed Elashmawy; Abdulaziz Alghonamy; Isam Elbadawi. Computer Aided Design of Axial Piston Machines Having a Roller Piston Bearing. Int. J. Mech. Eng. Appl. 2014, 3(1-2), 24-29. doi: 10.11648/j.ijmea.s.2015030102.14

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    AMA Style

    Mohamed Elashmawy, Abdulaziz Alghonamy, Isam Elbadawi. Computer Aided Design of Axial Piston Machines Having a Roller Piston Bearing. Int J Mech Eng Appl. 2014;3(1-2):24-29. doi: 10.11648/j.ijmea.s.2015030102.14

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  • @article{10.11648/j.ijmea.s.2015030102.14,
      author = {Mohamed Elashmawy and Abdulaziz Alghonamy and Isam Elbadawi},
      title = {Computer Aided Design of Axial Piston Machines Having a Roller Piston Bearing},
      journal = {International Journal of Mechanical Engineering and Applications},
      volume = {3},
      number = {1-2},
      pages = {24-29},
      doi = {10.11648/j.ijmea.s.2015030102.14},
      url = {https://doi.org/10.11648/j.ijmea.s.2015030102.14},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.s.2015030102.14},
      abstract = {Swashplate axial piston machines are simple, compact and low price. This simplicity is at the expense of piston transverse forces which limits machine characteristics. The aim of this study is to propose more effective developed design using roller piston bearing. Ball bearing was proposed to reduce transverse forces acting on the piston end of the axial piston machines. The proposed roller bearing design will provide line contact bearing between roller and cam contour compared to point contact of ball bearing arrangement. The roller runs on a flat surface contour formed on the swashplate which is simpler in manufacturing process. The sliding friction between swashplate and slipper is replaced by a rolling friction between roller and runway of cam surface contour. Results show the feasibility of the developed design. The proposed design promises to increase the pressure limitation of the ball bearing arrangement. Parameters such as piston displacement, cam action angle are the same for both roller and ball piston bearing. A comparison analysis was also performed between two alternative cam contours, sinusoidal and linear piston displacement. The selection criterion was based on piston transverse torque. Results show that sinusoidal piston displacement is much better choice than the linear one.},
     year = {2014}
    }
    

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  • TY  - JOUR
    T1  - Computer Aided Design of Axial Piston Machines Having a Roller Piston Bearing
    AU  - Mohamed Elashmawy
    AU  - Abdulaziz Alghonamy
    AU  - Isam Elbadawi
    Y1  - 2014/12/27
    PY  - 2014
    N1  - https://doi.org/10.11648/j.ijmea.s.2015030102.14
    DO  - 10.11648/j.ijmea.s.2015030102.14
    T2  - International Journal of Mechanical Engineering and Applications
    JF  - International Journal of Mechanical Engineering and Applications
    JO  - International Journal of Mechanical Engineering and Applications
    SP  - 24
    EP  - 29
    PB  - Science Publishing Group
    SN  - 2330-0248
    UR  - https://doi.org/10.11648/j.ijmea.s.2015030102.14
    AB  - Swashplate axial piston machines are simple, compact and low price. This simplicity is at the expense of piston transverse forces which limits machine characteristics. The aim of this study is to propose more effective developed design using roller piston bearing. Ball bearing was proposed to reduce transverse forces acting on the piston end of the axial piston machines. The proposed roller bearing design will provide line contact bearing between roller and cam contour compared to point contact of ball bearing arrangement. The roller runs on a flat surface contour formed on the swashplate which is simpler in manufacturing process. The sliding friction between swashplate and slipper is replaced by a rolling friction between roller and runway of cam surface contour. Results show the feasibility of the developed design. The proposed design promises to increase the pressure limitation of the ball bearing arrangement. Parameters such as piston displacement, cam action angle are the same for both roller and ball piston bearing. A comparison analysis was also performed between two alternative cam contours, sinusoidal and linear piston displacement. The selection criterion was based on piston transverse torque. Results show that sinusoidal piston displacement is much better choice than the linear one.
    VL  - 3
    IS  - 1-2
    ER  - 

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Author Information
  • Engineering College, University of Hail, Hail, Saudi Arabia

  • Engineering College, University of Hail, Hail, Saudi Arabia

  • Engineering College, University of Hail, Hail, Saudi Arabia

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